Generator Sizing and Compatibility for Uninterruptible Power Supplies

Most critical power protection solutions, incorporatingPressure (BMEP) of the engine. This is a function of
uninterruptible power supplies (UPS), today areengine speed, number of cylinders and the swept
interfaced with an alternative source of back-upvolume of each cylinder.
power (standby power) which could be a fuel cell orSynchronisation
flywheel but more usually it is a diesel generator.For load acceptance to occur, a UPS must be able to
Generator sizing and UPS compatibility aresynchronise to the voltage waveform supplied by the
fundamental to power continuity and must be takengenerator. Uninterruptible power supplies tend to
into account at the outset of any power protectionhave fairly wide input voltage windows and generator
plan.output is usually well within this. Its frequency,
Power Ratinghowever, can vary, which can be problematic. This is
A generator must be sized correctly so that whenovercome by widening the UPS operating parameters
it’s required to do so it will be able to power theto accept a broader range. This may not always be
UPS (taking into account any allowance for harmonicssufficient, particularly for poorly maintained or
that the UPS’s rectifier will generate) and theundersized generators. Their output frequencies could
load/s that the UPS is supplying. Generators aredrift and make it impossible for the UPS to
typically rated in two ways:synchronise.
Prime Power Rating (PPR) – whereby theA generator can never be matched on a 1:1 aspect
generator supplies power as an alternative to theratio with an uninterruptible power supply. A UPS will
mains power supply, but on an unlimited basis.at times be drawing additional current to charge its
Standby Power Rating (SPR) – whereby thebattery set. Generator sizing may also have to take
generator supplies power as an alternative to theinto account the powering of essential loads,
mains power supply but for a short duration, typicallyair-conditioning, for example, and emergency lighting.
one hour out of every twelve.As already mentioned, a UPS rectifier can generate
A generator rated under SPR can be as much as 10harmonics and this needs also be the taken into
percent larger than one sized using PPR. This providesconsideration when sizing the generator.
an overload capability for a short duration, perhaps toAmbient Temperature
meet sudden load demand changes, for example.The ambient temperature around a generator is
For an uninterruptible power supply installation, PPR isimportant. It is usual for the engine room
the more suitable method of rating. It is extremelytemperature to rise by around 10 degrees centigrade
important, for achieving greater resilience (faultwhen a generator is in operation. Things can get quite
tolerance), that a generator and its UPS are suitablyhot if the outside temperature is also hot. High
matched. Not only must a generator be able toambient temperatures can degrade generator
accept the load of the uninterruptible power supplyperformance and cause damage to turbo-chargers
but the UPS rectifier and static bypass supplies mustand exhaust systems. In such instances, it is normal
be able to operate with, and synchronise to, theto de-rate and increase the overall size of the
output of the generator.generator installation.
Generator set manufacturers have four recognisedRecommended practice is to oversize a generator by
categories of load acceptance: one = 100%, two =a factor of one-and-a-quarter to two-times the size
80%, three = 60% and four = 24%. Categories two,of the uninterruptible power supply and to increase
three and four are used in practice for PPR-ratedthis to three-times or more when additional essential
generators. Load acceptance is closely related to theloads are to be powered.
turbo charging system and the Break Mean Effective