Rotary Uninterruptible Power Supplies and Power Protection Systems

More than ever, today's uninterruptible power suppliesLoads, like Blade servers, with a leading power factor
(UPS) must be highly reliable and cause as littlehave a current waveform that 'leads' the voltage
disturbance as possible upstream and downstream ofwaveform by a factor equal to the reactance of the
their supply. Some manufacturers believe Rotary UPSload.
to be the answer but others disagree, stating thatRotary uninterruptible power supplies offer a number
new, improved designs of static online UPS make theof significant disadvantages too. A far higher capital,
added expense of Rotary UPS unjustifiable.installation and environmental cost, for example,
What are Rotary UPS?which can be as much as 40% higher than a
Rotary UPS are mechanical uninterruptible powercomparable static online UPS design.
supplies that convert Kinetic energy into electricalHigher Costs and Complex Installation
energy to power connected loads. There are twoInstalling Rotary UPS is much more complex than a
competing designs: Rotating Transformer, based on astatic online UPS. They are a motor generator-based
regulated isolated rotating transformer; and Inductiondevice and their installation presents high ventilation,
Coupling, comprising a diesel engine, two-speedvibration, noise and removal of exhaust gas issues.
concentrically-mounted induction coupling andSome Rotary UPS designs operate at 30dBA higher
alternator.noise levels than static online designs, which can
Whatever their design, Rotary UPS start at aroundcause noise pollution on site.
500kVA in size and range up to 2MVA (or more)Increased Size and Weight
when configured in parallel operation. For this reason,Rotary uninterruptible power supplies are heftier than
unsurprisingly, their application is reserved for largetheir static online cousins and can demand as much as
installations.20% more footprint area within a plant room or
Compared to a static online uninterruptible powerdedicated UPS area. This also makes system
supply, manufacturers argue, Rotary UPS generateexpansion difficult.
little in the way or harmful harmonics and can achieveIncreased Service Costs
higher MTBF (Meantime Between Failure) values.As a mechanical device, Rotary UPS contain bearings
Harmonics can result in poor power quality, which canin their workings, which require lubrication and this can
be as hazardous to critical equipment as a partial ormake them sensitive when operating in Ambient
complete mains supply failure. It can lead totemperatures. As a result, they can require more
intermittent data corruption and hardware failure.frequent maintenance and have a higher MTTR
The actual quality of mains power supply is measured(Meantime to Repair) than static online designs. MTTR
in terms of its waveform, voltage and frequency andis a measure of the average time it takes to return a
the presence (or not) of a variety of powerUPS to normal operation from shutdown in the event
problems including blackouts and momentaryof a system failure. As Rotary UPS contain many
interruptions. Harmonics are voltage or currentbearings, their average MTTR is higher as these can
waveforms, the frequencies of which are multiples oftake days to replace.
the fundamental. In Europe this is 50Hz (50 cycles perStatic online UPS designs offer many advantages
second) and the multiples are ordered into a specificover their Rotary counterparts. Firstly, they are far
sequence. For example, the 2nd harmonic is 100Hzless expensive to install and maintain and can be
(2x50Hz), 3rd harmonic 150Hz (3x50Hz) and so forth.easily used in parallel and redundant configurations to
MTBF is a standard indicator of the reliability of anincrease reliability and resilience and improve MTBF.
uninterruptible power supply. It represents theManufacturers have also made great strides in
average operational time between powering-up andmitigating harmonic pollution in uninterruptible power
system shutdown due to failure. The figure is usuallysupplies with the inclusion of rectifiers and filters.
presented in hours.They are also introducing designs specifically for
Rotary UPS manufacturers also believe their machineshigh-end computing environments, that offer
to have better fault clearance capabilities and thatextremely high reliability, cost-effectively, but with
they are more suitable to loads with a leading powerthe minimal footprint and ability to support leading
factor. A typical example of this is high-end serverpower factor loads and minise harmonics.
loads, such as Blade servers, which have a modularThe greatest advantage of a static online
electronic circuit board often dedicated to a singleuninterruptible power supply over a Rotary design is
application and housed within server chassis. Bladetheir modularity and flexibility. It is far easier and
servers allow more processing power within less rackcost-effective to expand a modern static online UPS
space than traditional or older server designs. Theydesign by adding another module into the parallel
are being widely adopted within large data centre andsystem, for example, than it is to rip-out-and-replace
telecommunications environments.a huge, noisy Rotary unit.