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Duplication versus Replication for CD and DVD: What's the Difference?

There are two ways to make a copy of a CD most facilities prefer to work from a
or DVD. Information can be burned on to client supplied DLT or Digital Linear
a blank CD/DVD-R; this method is called Tape.
duplication. Information can also added
during the CD/DVD manufacturing process; Advantages of CD/DVD Duplication
this method is referred to as The standard turn-time is 2-3 business
replication.Understanding the differences days, even for runs up to 5,000 units.
is important in determining which process Digital full color printing is
is best for your project. A duplicated available with no prepress charges.
CD/DVD is not only created using a Disadvantages of CD/DVD Duplication
different process than a replicated CD
DVD, but the actual final product is also The cost per unit for duplication is
different. After the duplication process higher than replication.
is complete, the final product is a CD-R DVDs can have up to 2 layers of
or a DVD-R. Replication stampers for CDs information on each side of the media.
produce CD-ROMs. (ROM means Read Only DVD-R duplicates can have 1 layer of
Memory). The final product in the DVD information on the entire DVD.
replication process is a DVD-5, DVD-9, Most duplication facilities are small
DVD-10, or DVD-18. and are commonly limited to hand
assembly of the media into packaging as a
The ProcessesCD duplication is similar result of their low volume runsAdvantages
to burning a CD/DVD on your personal of CD/DVD Replication
computer. A CD/DVD duplicator extracts
data from the master disc and writes it The unit costs are lower than
to a blank disc. The difference between duplicated discs.
burning multiple CD/DVD-Rs at a Both offset printing and screen
duplication facility and burning one on printing is available for replicated
your computer desktop is that the discs.
duplication facility burns hundreds at a Replicated DVDs can contain 1 layer
time on towers that are linked together. (DVD-5) of information, 2 layers on one
Each tower contains several CD/DVD trays side (DVD-9), 1 layer on each side
so that many copies can be created (DVD-10) or 2 layers on each side
simultaneously. After all the data has (DVD-18). Many replication facilities
been written unto the blank CD/DVD-R, the are not yet set up for DVD-18
information is verified with the master, replication.
and the process is complete.CD/DVD Most replication facilities, as a
replicates, on the other hand, are result of their high volume run
created during the manufacturing process. capability, can auto assemble discs into
In other words, media like a CD/DVD-R jewel cases, paper/tyvek sleeves, amaray
does not exist before the process starts. cases, or cardboard sleeves.
Before the replication process gets Disadvantages of CD/DVD Replication
underway, the client master is The standard turn-time is 7-10 business
painstakingly evaluated for data days, longer for runs exceeding 100,000
corruption. Then, a glass master units. Standard duplication turn times
containing relevant data from client are 2-3 business days.
supplied master is created. Replication Most facilities have a minimum order
begins when a flawless glass master is requirement of 1,000 units.
assured. The glass master is used to Are There Noticeable Differences?
develop a stamper. The stamper, in turn, Both CD duplication and CD replication
is loaded into an Injection Molding extract data from the original in the
machine that creates CD/DVD replicates. same way. In terms of manufacturing,
The quality of CD replication hinges upon however, this is where the similarities
the quality of the glass master's data. end. The finished product of either
Through each successive step, quality and process performs in the same manner,
accuracy is consistently monitored to although there will be difference to the
insure each disc is an exact replica or eye depending upon the whether the discs
clone of the original. A layer of are digitally, screened, or offset
micro-thin aluminum is applied to the printed.
polycarbonate disc. It is then lacquered
for additional protection and printed What About Special Circumstances?
before packaging.The client supplied The goals of every project are unique.
master for CD-R and DVD-R duplication is Contact our customer service department
the same, a CD/DVD-R. CD-ROM replication to help determine which process best
also requires a CD-R master. While a suits the requirements of your project.
DVD-R is acceptable for DVD replication,




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